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Industry problems directly: Analysis of microwave exhaust bag how to break the game

Views: 981     Author: Site Editor     Publish Time: 2025-03-31      Origin: Site

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Industry problems directly: microwave heating always burst bags? Analysis of microwave exhaust bag how to break the gam

※ Click to get the ‘microwave packaging explosion-proof test report’ + free samples ※


Real scene questioning:‘Why is the instant food packaging clearly labelled ‘microwaveable’, when heated or burst all over the stove grease stains?’


Traditional packaging due to uncontrolled internal pressure and exhaust lag:

❶ Bag bursting rate >15% (third-party lab data), with the risk of scalding;

❷ Separation of wet and dry food: loss of moisture up to 30%, Waterloo-style decline in taste;

❸ Wretched opening: 88% of users need scissors to assist, workplace/outdoor scene is extremely inconvenient.


images (5)




Microwave exhaust bag core technology disassembly


Active Pressure Relief System】W-shaped Laser Scoring + Double Valve Membrane Double Insurance

✅ Laser micro-engraving technology

· 2 groups of W/S shaped indentations preset per bag, burst pressure threshold ≤ 0.1MPa (conventional membrane > 0.3MPa)

· Intelligent gradient rupture: directional cracking when air pressure reaches the critical point, noise reduction of 20dB

✅ Dual exhaust valve redundant design

· Upper/lower end valve membrane synchronous pressure relief, even if the single valve failure can still ensure safety

· Laboratory test (GB/T 21302): 800W high fire for 3 minutes with zero bag bursting.


Performance comparison


Test Item

Conventional PP Bag

Microwave Vent Bag

Improvement (%)

Burst Pressure

0.35 MPa

0.09 MPa

-74%

Water Loss Rate

28%

9%

-68%

Post-Microwave Tear Resistance Pass Rate

45%

98%

+118%

Three generations of upgrades: from passive response to active protection



1. Accurate pressure relief - hear the air pressure and say ‘no’.

· Pressure sensor test: 700W heating 60 seconds to trigger the expansion of the scoring, 3 seconds faster than conventional packaging to start the exhaust

· The industry's first differential pressure visualisation test: the pressure curve is smooth and spike-free throughout the heating process.

2. Water-locking expert - the guardian of freshness in microwave cooking

· Low water vapour escape, retaining 86% of the original juices.

· Blind consumer test: the taste of rice after reheating is close to that of rice cooker (satisfaction 9.2/10)

3. Reheat & Eat - The Ultimate Solution for Lazy Economy

· Weak heat seal pressure auto open design:

· No auxiliary tools required, office workers lunch efficiency increased by 65 per cent


Microwave Exhaust Bag


Scenario validation: lab data to 10 million production lines


Scenario 1: Prepared dish microwave ready to cook

· Sweet and sour pork retains 92% of its crispiness after heating and improves juice adherence by 40%.

· Production line test: bag reworking rate reduced from 1.2% to 0.05%, saving 3 hours of oven cleaning time on average per day

Scene 2: Cold chain food emergency room

-10℃ frozen pizza directly high fire for 4 minutes, no local overheating scorching phenomenon

Feedback from · merchants: repurchase rate generated by customers due to good heating experience ↑29%

Scenario 3: Aseptic delivery of medical nutritional meals (Abbott, Nutricia)

· Passed 121℃/20min sterilisation test with 100% bacteria barrier rate (ISO 11607 standard)

· Chemotherapy patients' family research: ’Warm food packaging that can be opened with one hand is so important!’


Business Cost Reconfiguration: why choose microwave exhaust pouches?


✅ TCO (Total Cost of Ownership) Reduction Model

Cost Items

Traditional Packaging

Microwave Exhaust Bags

Annual Savings (Based on 100,000 Boxes)

Bag Bursting Losses

180,000

9,000

171,000

Compensation for Customer Complaints

65,000

3,000

62,000

After-sales Labor Costs

24,000

1,000

23,000

Total Benefits

——

——

256,000


Immediate Action



Professional engineers provide burst pressure testing / microwave parameter optimisation services!


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