Management Systems

Safeguard Measures

Testing Procedures

Modernized Production

Employee Training

Supplier QA Reports

Employee Training

Our employees undergo comprehensive training programs to ensure they are equipped with the knowledge and skills necessary to maintain exceptional quality standards. Continuous education is a cornerstone of our success.

Production Execution System at Sunkey Packaging

At Sunkey Packaging, we are committed to optimizing our manufacturing processes and ensuring maximum efficiency in all production operations. To achieve this, we have implemented a comprehensive Production Execution System (MES) that integrates production planning, real-time process management, quality control, and data analysis.

Key Features of Our Production Execution System

Production Plan Scheduling

Our pre-scheduling system plans and allocates production orders in advance, ensuring timely and efficient production.

Dynamic Process Management

Real-time monitoring of production processes allows for quick adjustments to optimize efficiency and minimize waste.

Data Summary and Analysis

Comprehensive data collection and analysis help identify trends, optimize processes, and pinpoint areas for improvement.

Quality System Control

A robust quality control system ensures that every product meets the highest standards through rigorous testing and inspection during production.

The 5W Principle

To ensure full integration and transparency, we follow the 5W principle in our Production Execution System:

What to do: Clearly define production tasks using a work order system to ensure accountability.
When to do it: Use pre-scheduling to maintain efficiency and timely execution.
Which production line: Allocate resources based on production plans and demand.
Who is responsible: Track attendance and responsibilities in real-time for seamless operations.
How to do it: Use DNC records for real-time process optimization and monitoring.

Enhanced Visibility and Control

Our system ensures manageability and transparency across all production stages:

Abnormalities and Handling Results: Real-time identification and resolution of issues.
On-Site Management: Ensures facilities are well-equipped and efficiently staffed.
Production Cycles and Crop Rates: Tracks performance to meet customer demands.
Quality Control and Inspection: Enforces strict testing at every stage.
Equipment Maintenance: Implements preventive measures to maintain peak operational efficiency.

Quantifiable Results

To measure the effectiveness of our Production Execution System, we use key performance indicators (KPIs) to monitor:

Production Efficiency: Optimizing resource utilization and minimizing waste.
Yield: Maximizing product output to meet market demands.
Material and Manufacturing Costs: Controlling expenses for improved profitability.
Marginal Contribution: Understanding the profitability of each product line.
Product Line Profit Structures: Analyzing and optimizing revenue streams.
Material Cycle: Monitoring the flow of materials to ensure cost efficiency.

Management Systems

Employee Training

Production Execution System at Sunkey Packaging

Production Plan Scheduling

Dynamic Process Management

Data Summary and Analysis

Quality System Control

The 5W Principle

Enhanced Visibility and Control

Quantifiable Results

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