High Barrier Lightweight Potato Chips Packaging - Keeps Crisp, Re-seals Easily

Product Features

Our potato chip packaging utilizes an innovative three-layer composite structure that provides comprehensive protection at a total thickness of only 59μm. The outer 12μm PET film has excellent smoothness and abrasion resistance, making it an ideal carrier for high-definition printing; the middle 12μm aluminized PET layer is aluminized to a precisely controlled thickness of 0.03-0.05μm, which provides excellent oxygen barrier performance with minimal weight gain; and the inner layer consists of 15μm PE and 20μm PP, which creates a strong barrier against oil and moisture. The upper part of the package utilizes patented laser micro-perforation technology to create easy-tear lines, with holes precisely controlled to 0.02mm in diameter and spaced 2mm apart to ensure a consistent tear path. The reseal area is designed using a 6mm wide food-grade silicone-based pressure-sensitive adhesive with a special textured structure that allows for more than 15 open and close uses. The overall material has a compressive strength of 120N and a moderate tear strength of 3.5N, while keeping the total grammage at 59g/m², 20% lighter than the industry standard. All materials comply with GB 9681-2016 and FDA food contact material safety standards, and water-based environmental protection ink can be used to meet the environmental requirements of different markets.

Advantages

Our products offer significant performance advantages over traditional potato chip packaging. Innovative lightweight design reduces the weight of the packaging material from the traditional 75g/m² to 59g/m² for the same protection performance, reducing material use by 21% and transportation costs by about 18%. Improved aluminizing process improves oxygen barrier performance by 30%, reducing oxygen transmission rate from 1.5cc/m²-24h-atm to less than 1.0cc/m²-24h-atm, while reducing aluminum usage by 75%. The patented Easy Tear Line design reduces opening force by 40% from the traditional 6-7N to 3.5-4.0N, greatly improving the consumer experience and making it more friendly to the elderly and children in particular. The original reseal strip technology provides 3 times longer life than the common press strip design in the market, from an average of 5 times to more than 15 times. Optimized print layer design supports high definition printing at 300 DPI with 92% color reproduction, much higher than the industry standard of 85%, which improves the visual impact of the package on the shelf by about 25%. The optimization of material structure improves the stiffness of the package. Under the same filling volume, our package volume is reduced by about 10%, which improves the efficiency of shelf and transportation space utilization.

Benefits

Food producers and consumers alike gain significant value from using our potato chip packaging. Superior oxygen barrier properties extend product shelf life from the industry average of 6-8 months to over 12 months, dramatically reducing product obsolescence and statistically reducing inventory losses by approximately 15%. Improved mechanical protection reduces product breakage during transportation from an industry average of 3.5% to less than 1%, directly improving consumer satisfaction. Easy-open and reseal features significantly enhance the user experience. Consumer research shows that the repurchase rate of products using our packaging has increased by 22%, especially in home consumption scenarios. Lightweight design saves companies about 15-20% of annual packaging material costs and carbon emissions, meeting increasingly stringent environmental regulations. High-quality printing performance provides greater brand premium for products.

Product Parameters

This table lists in detail the information and payment methods for packaging purchases, providing a comprehensive reference for your wholesale purchasing decisions.